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Enzymes
for Leather Industry |
In leather industry, the hides &
skin have to be free from fat & protein to have
better tanning effect. Here industrial enzymes like
proteases are used for clearing proteins and lipases
for fat removal. Today proteases are basically used
for soaking, bating and enzyme assisted un-hairing &
Lipases for dissolving & removal fat.
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an enzymatic process by which scud is
loosened and other unwanted proteins are removed. It
makes the grain surface of the finished leather clean,
smooth and fine and cannot be replaced by any chemical
process.
The conventional way for bating employed manure of dog,
pigeon or hen. But it was slow methods and unpleasant,
unreliable one. That is why many progressive industrialists
preferred to replace with this method with use of industrial
enzymes.
JAGSON produces both types of protease enzymes for bating,delkobate
for alkaline pH conditions and delkocide for
acidic pH conditions.
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Soaking is 1 st stage of leather processing.
dirt, blood, flesh, grease, dung etc are washed way
and most importantly, re-hydrates the skin /hides to
bring as far as possible back to state of green one
from the Hides and skins received into a tannery. It
is very important for all types of skin hides (as green
or fresh, as wet salted, as dry salted or as dried)
to produce qualitative leather. There are three types
of agents like Chemical, Surface-active and Enzymatic
agents for this purpose..
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Enzymatic agents are biocatalyst. Specific
protease and lipase enzymes enhance water uptake by
dissolving intrafibrillary proteins that cement fibers
together and disperse fats and oils together with dirt
and other contaminants present on skin. Delkosoak is
a mixture of protease and lipase, which work well specially
in alkaline pH conditions.
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Generally Hair burning process using
lime and sodium sulphide are used for hair removal from
bovine hides. It dissolve the hair and open up the fiber
structure.
Most importantly, enzyme-assisted un-hairing results
in a cleaner grain surface and improved area yield and
softness. Here Jagson produces specific proteases for
tanneries .this gives to the tanneries a number of options.
like the tanneries can opt to reduce the consumption
of i, the sulphide and lime up to 40% of their requirements
while maintaining the same liming time. Or they can
shorten the liming time by at least half without hampering
quality. Or to avoid the use of amines, which can be
converted into carcinogenic compounds.
though The hair-burning process is used worldwide but
hair-saving process (the hair is not dissolved but can
be filtered out from the liming float )can be a better
alternative, because
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Eco- friendly, reduce the COD up to
50% and BOD up to 30% in waste water.
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Delkodehair is a specific protease,
which is being developed by Jagson to work on high alkaline
pH conditions.
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Lipases are a type of enzyme that hydrolyse
fat outside and inside of the hides and skins structure
in such a way so that the leather con no t be damaged.
Once most of the natural fat has been removed, subsequent
chemical treatments such as tanning, re-tanning and
dyeing have a better effect.
The key factors of using lipases are
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Improve the production of hydrophobic
(waterproof) leather;
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Makers of leather for car upholstery
have commented that 'fogging' is reduced. This
is the term for the build-up of a film of chemicals
on the inside of car windscreens.
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Ecofrindly system for removal
of fat.
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For bovine hides, lipases allow
tensides to be replaced completely. For sheepskins
containing up to 40% fat, the use of solvents
is very common and these can also be replaced
with lipases and surfactants. Solvents tend to
dry out the skin and give it a pale colour. If
surfactants are used for sheepskins, they are
usually not as effective and may be harmful to
the environment. Stronger surfactants such as
nonyl phenol ethoxylate have a better effect but
they are more detrimental to the environment.
When using Jason's lipases, the original surfactant
dosage can be reduced by at least 50% in the case
of both sheepskins and pigskins. In addition,
nonyl phenol ethoxylate can be substituted with
more biodegradable surfactants.
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Delkodegrease
is a specific lipase, which is being developed by JAGSON
to work for degreasing applications. |
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